Nissan 1400 Bakkie Champ Workshop Manuals will give you specified diagnostic facts on your car or truck therefore if something is playing up it will help you identify. View and Download Suzuki Drz 400E service manual online. Drz 400E Motorcycle pdf manual download. Toyota Camry Car Manual Document about 2011 Toyota Camry Car Manual is available on print and digital edition. This pdf ebook is one of digital edition of 2011. VW Volkswagen manual pdf download, owner manual, EWD,wiring diagram, handbook, parts. SUZUKI INTRUDER VZR1. SERVICE MANUAL Pdf Download. VZR1. 80. 0 9 9 5 0 0 3 9 2 9 0 0 1 E. FOREWORD GROUP INDEX This manual contains an introductory description on the SUZUKI VZR1. By 1954, Suzuki was producing 6,000 motorcycles per month and had officially changed its name to Suzuki Motor Co., Ltd. Following the success of its first motorcycles. GENERAL INFORMATION nents. Other information considered as generally known is not included. PERIODIC MAINTENANCE Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its main tenance. HOW TO USE THIS MANUAL TO LOCATE WHAT YOU ARE LOOKING FOR 1. Thank you to an anonymous donors for the digital versions of the 419 service manual and the SX4 owners manual Also a big thank you to YanniG for putting these up on. The text of this manual is divided into sections. The section titles are listed in the GROUP INDEX. Holding the manual as shown at the right will allow you to find the first page of the section easily. Ece License Renewal Form. Use engine oil unless otherwise speci 9. X fied. Apply molybdenum oil solution. Use fork oil or equivalent. Mixture of engine oil and SUZUKI 9. L0. 1 MOLY PASTE in a ratio of 1 1 Apply SUZUKI SUPER GREASE A or equivalent. Apply or use brake fluid. ABBREVIATIONS USED IN THIS MANUAL ABDC After Bottom Dead Center Fuel Injection, Fuel Injector Alternating Current Fuel Pump Air Cleaner, Air Cleaner Box Fuel Pressure Regulator American Petroleum Institute FP Relay Fuel Pump Relay ATDC After Top Dead Center Air Fuel Mixture. Oil Pressure Switch Positive Crankcase Ventilation Crankcase Breather Right Hand Read Only Memory Society of Automotive Engineers Suzuki Diagnosis System STC System Secondary Throttle Control System STCS STP Sensor Secondary Throttle Position Sensor. Suzuki Car Service Manual Pdf' title='Suzuki Car Service Manual Pdf' />WIRE COLOR Black Green Pink Blue Gray Red Brown Light blue White Dark green Light green Yellow Dark gray Orange BBl Black with Blue tracer BBr Black with Brown tracer Black with Green tracer. GENERAL INFORMATION CONTENTS WARNINGCAUTIONNOTE. GENERAL PRECAUTIONS. SUZUKI VZR1. 80. 0K6 0. MODEL. 1 4 SERIAL NUMBER LOCATION. FUEL, OIL AND ENGINE COOLANT RECOMMENDATION. FUEL FOR USA AND CANADA. FUEL FOR OTHER COUNTRIES. ENGINE OIL FOR USA. Read Pdf Metadata Osx'>Read Pdf Metadata Osx. GENERAL INFORMATION WARNINGCAUTIONNOTE Please read this manual and follow its instructions carefully. To emphasize special information, the symbol and the words WARNING, CAUTION and NOTE have special meanings. Pay special attention to the mes sages highlighted by these signal words. Indicates a potential hazard that could result in death or injury. Inno Setup Run Before Install. GENERAL INFORMATION If parts replacement is necessary, replace the parts with Suzuki Genuine Parts or their equiva lent. When removing parts that are to be reused, keep them arranged in an orderly manner so that they may be reinstalled in the proper order and orientation. GENERAL INFORMATION SUZUKI VZR1. K6 0. 6 MODEL RIGHT SIDE LEFT SIDE Difference between illustration and actual motorcycle may exist depending on the markets. SERIAL NUMBER LOCATION The frame serial number or V. I. N. Vehicle Identification Number 1 is stamped on the right side of the steering head pipe. Suzuki recommends the use of SUZUKI PERFORMANCE 4 MOTOR OIL or equivalent engine oil. Use of API SFSG or SHSJ with JASO MA. Suzuki recommends the use of SAE 1. W 4. 0 engine oil. If SAE 1. 0W 4. 0 engine oil is not available, select an alternative according to the following chart. Suzuki recommends the use of SUZUKI COOLANT anti freezeengine coolant. If this is not available, use an equivalent which is compatible with an aluminum radiator. GENERAL INFORMATION BREAK IN PROCEDURES During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to BREAK IN before subjecting the engine to maximum stresses. GENERAL INFORMATION INFORMATION LABELS VZR1. VZR1. 80. 0UF 1 Noise label A For E 0. Information label A For E 0. Vacuum hose routing label A For E 3. Fuel caution label A For E 0. Fuel information label 6 Manual notice label A For E 0. Tire information label. GENERAL INFORMATION SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length. For E 0. 3, 3. 3 2 4. For others Overall width. Overall height. Wheelbase. GENERAL INFORMATION CHASSIS Front suspension. Inverted telescopic, coil spring, oil damped Rear suspension. Link type, coil spring, oil damped Front fork stroke. Rear wheel travel. Caster. 3. Trail. PERIODIC MAINTENANCE PERIODIC MAINTENANCE CONTENTS PERIODIC MAINTENANCE SCHEDULE. PERIODIC MAINTENANCE CHART. LUBRICATION POINTS. MAINTENANCE AND TUNE UP PROCEDURES. AIR CLEANER. EXHAUST PIPE BOLTS AND MUFFLER BOLTS. EXHAUST CONTROL VALVE. PERIODIC MAINTENANCE PERIODIC MAINTENANCE SCHEDULE The chart below lists the recommended intervals for all the required periodic service work necessary to keep the motorcycle operating at peak performance and economy. Mileages are expressed in terms of kilome ters, miles and time for your convenience. NOTE More frequent servicing may be required on motorcycles that are used under severe conditions. PERIODIC MAINTENANCE LUBRICATION POINTS Proper lubrication is important for smooth operation and long life of each working part of the motorcycle. Major lubrication points are indicated below. Brake lever holder Throttle cable Brake pedal pivot Clutch lever holder Side stand pivot and Gearshift link pivot spring hook NOTE. PERIODIC MAINTENANCE MAINTENANCE AND TUNE UP PROCEDURES This section describes the servicing procedures for each item of the Periodic Maintenance requirements. AIR CLEANER Inspect every 6 0. PERIODIC MAINTENANCE Carefully use air hose to blow the dust from the cleaner ele ment. Always use air pressure on the center air cleaner side of the air cleaner element. If air pressure is used on the other side, dirt will be forced into the pores of the air cleaner element thus restricting air flow through the air cleaner element. PERIODIC MAINTENANCE EXHAUST PIPE BOLTS AND MUFFLER BOLTS Tighten initially at 1 0. Tighten the exhaust pipe bolts, muffler mounting bolt and nut to the specified torque. PERIODIC MAINTENANCE EXHAUST CONTROL VALVE Inspect initially at 1 0. Remove the rubber cover 1. Check the exhaust control valve actuator 2 for its movement when the ignition switch is turned on. PERIODIC MAINTENANCE VALVE CLEARANCE Inspect every 2. Remove the frame side covers. Remove the fuel tank. Remove the frame head covers and radiator covers. Remove the air cleaner chamber. PERIODIC MAINTENANCE Remove the secondary gear case cover. Remove the generator cover cap 4, valve timing inspection plug 5 and generator cover plug 6. Turn the crankshaft to set the 1 Rear cylinder at TDC of compression stroke. PERIODIC MAINTENANCE VALVE CLEARANCE ADJUSTMENT The clearance is adjusted by replacing the existing tappet shim by a thicker or thinner shim. Remove the intake or exhaust camshafts. Remove the tappet and shim by fingers or magnetic hand. PERIODIC MAINTENANCE 2 1. INTAKE SIDE2 1. PERIODIC MAINTENANCE EXHAUST SIDEPERIODIC MAINTENANCE 2 1. SPARK PLUG Inspect every 6 0. FRONT SPARK PLUG REMOVAL Remove the frame side covers. Remove the fuel tank. PERIODIC MAINTENANCE 1 REAR SPARK PLUG REMOVAL Remove the frame side covers. Remove the fuel tank. Disconnect lead wire coupler 1 from ignition coilplug cap. Disconnect the lead wire coupler before removing the ignition coilplug cap to avoid lead wire coupler dam age. PERIODIC MAINTENANCE 2 1. HEAT RANGE Check spark plug heat range by observing electrode color.